Manufacturing & Smart Factory

All-in-One Smart Factory Solutions

Connect product lifecycle, planning, warehouse, quality, production, machine data and intelligence in one practical manufacturing digital foundation.

Reviewed and updated September 24, 2026

What is a connected Smart Factory foundation?

A Smart Factory is an interoperable system of systems—not one replacement project. It connects product definitions, commercial commitments, planning, materials, warehouse activity, shop-floor execution, quality, machine signals and management reporting so teams can act from consistent operational context. FIX Solutions can design, integrate and modernize these layers in phases, preserving useful ERP and legacy capabilities while addressing the workflows that create the most value. Manufacturers can begin with one urgent gap, establish reusable integration and data foundations, then extend the digital thread across plants, projects and production processes.

Systems that work together, not in silos

Each layer supports a specific operating need while exchanging controlled, traceable data with the wider ecosystem.

PLM

Product Lifecycle Management

Manage product data, BOMs, specifications, drawings, versions, engineering changes and release readiness.

PMS

Project Management System

Coordinate estimates, contracts, WBS plans, milestones, responsibilities, resources and execution status.

DMS

Document Management

Control technical documents, SOPs, drawings, approvals, versions and secure stakeholder sharing.

ERP

Enterprise Resource Planning

Connect finance, procurement, sales, master data and core enterprise processes to factory operations.

APS

Advanced Planning & Scheduling

Balance orders, materials, capacity, constraints and production schedules across active work.

WMS

Warehouse Management

Improve receiving, put-away, picking, replenishment, lot control, inventory accuracy and traceability.

MES

Manufacturing Execution

Make work orders, routing, labor, downtime, quality checks and production genealogy visible.

QMS

Quality Management

Manage inspections, non-conformance, CAPA, quality records and continuous improvement.

IIoT

Industrial IoT & BI

Connect machine and sensor signals, then turn operational data into dashboards, KPIs and forecasts.

From customer order to shipment

  • Estimate and order: turn requirements into accountable commercial and delivery plans.
  • Plan and allocate: connect WBS schedules, people, capacity and material readiness.
  • Produce and assure quality: coordinate work orders, operator signals, inspections and traceability.
  • Ship and improve: link inventory and delivery status to reporting, exceptions and improvements.

Make production decisions visible and actionable

  • Connected context from product design and customer order to shipment
  • More reliable Make-to-Order and multi-project planning
  • Visibility into OEE, downtime, throughput, quality and exceptions
  • Controlled BOM, document, ECR/ECO and approval workflows
  • Traceable collaboration with customers and suppliers

A phased route to Smart Factory value

Discover

Map plants, products, systems, data, bottlenecks and controls.

Prioritize

Select high-value use cases and the target digital thread.

Design

Define architecture, integrations, data ownership and rollout.

Deliver

Implement usable modules and connections in controlled phases.

Optimize

Monitor adoption, performance and the next improvement cycle.

Smart Factory planning questions

Do we need to replace ERP first?

No. Existing ERP and operational systems can be connected through phased integrations. Work should begin with the workflows and data that create the highest operational value.

Can legacy machines and shop-floor data be integrated?

Often, yes. We assess machine interfaces, PLC and sensor data, edge connectivity, security and data quality before selecting an IIoT integration approach.

Can the platform run on-premise or in the cloud?

Architecture may support on-premise, cloud, SaaS or hybrid deployment depending on plant connectivity, security, residency and operating requirements.

Can implementation be phased by plant or process?

Yes. A phased approach reduces operational disruption and allows each module, integration and workflow to be validated before wider rollout.

Build the next connected capability

Plan a practical path to Smart Factory value

Bring your current process, system landscape and operational goal. We will help shape the next measurable digital improvement.